Swiss craftsmanship lies at the heart of Berhalter’s die-cutting solutions, ensuring unmatched quality and reliability.
In an exclusive interview with Biz Tech Outlook, Berhalter, a pioneer in die-cutting and packaging automation, shares insights into their journey of innovation, Swiss craftsmanship, and commitment to sustainability. From groundbreaking technologies like the Swiss Die-Cutter series to a forward-thinking approach to Industry 4.0, Berhalter continues to set benchmarks in precision engineering and operational excellence.
Can you provide a brief overview of Berhalter’s history and journey to becoming a leader in die-cutting and packaging automation?
Berhalter was founded in 1960 by Friedrich and Fritz Berhalter in Widnau, Switzerland, with an initial focus on die-cutting tools. The company introduced its first high-performance die-cutting machine in 1975, marking the beginning of its journey to global leadership in die-cutting and packaging automation. Over the decades, Berhalter has pioneered groundbreaking innovations, including the world’s first servo-driven flatbed die-cutter in 1991 and the integration of RFID technology for tool databases between 2008 and 2010.
Key milestones include the launch of the SMARTembosser™ in 2012, the PRElaser™ in 2013, and the BEAMstack™ technologies, which enhanced its automation capabilities. In 2020, Berhalter introduced the CUTcontrol™ IIoT platform, followed by the Swiss Die-Cutter B6, cementing its market leadership. The recent unveiling of the Swiss Die-Cutter B4 in 2023 demonstrates its continued commitment to precision, innovation, and reliability. Under the leadership of Dalibor Schuman since 2007, Berhalter remains at the forefront of cutting-edge die-cutting and packaging solutions.
How has the company’s Swiss craftsmanship influenced the quality and reliability of its die-cutting solutions?
Swiss craftsmanship lies at the heart of Berhalter’s die-cutting solutions, ensuring unmatched quality and reliability. Each machine is meticulously engineered and manufactured with a focus on precision, delivering consistent high-performance operations that stand the test of time. This dedication to superior craftsmanship minimizes downtime, enhances operational efficiency, and ensures precise cuts with minimal waste, optimizing clients’ return on investment. Berhalter’s unwavering commitment to quality results in robust, efficient, and durable machines that exemplify the excellence synonymous with Swiss manufacturing.
What are the key features of the Berhalter Swiss Die-Cutter B4 and B6 models, and how do they differ from traditional die-cutting systems?
The Swiss Die-Cutter B4 and B6 models exemplify Berhalter’s commitment to high productivity, quality, and flexibility, with advanced features that set them apart from traditional die-cutting systems.
Swiss Die-Cutter B4: Designed for compact spaces, the B4 handles materials up to 430 mm wide with a tool area of 450 x 510 mm and operates at punching speeds of up to 500 strokes per minute. Key features include a digital punching drive for precision, adjustable stroke functionality, and RFID integration for smart data management. Its Plug & Play capabilities ensure seamless integration with future-ready intelligent networking solutions.

Swiss Die-Cutter B6: Tailored for high-volume operations, the B6 accommodates materials up to 600 mm wide and achieves production rates of up to 390,000 units per hour. It boasts a digital punching drive, an active foil guide for enhanced precision, and Plug & Play functionality that supports live dashboards for real-time data analysis and operational insights.
Shared Innovations: Both models incorporate the CUTcontrol™ IIoT platform, enabling real-time data monitoring, predictive maintenance, and enhanced operational efficiency. These features reduce downtime and maximize productivity, offering a significant upgrade over traditional die-cutting systems.
What initiatives does the company undertake to ensure sustainability in its manufacturing processes?
Berhalter actively prioritizes sustainability in its manufacturing processes by emphasizing energy efficiency and waste reduction. Both the Swiss Die-Cutter B4 and B6 models are engineered to operate at just 1.9 kWh, showcasing the company’s commitment to minimizing environmental impact without compromising performance. Berhalter also optimizes its production processes to conserve resources, reducing material waste and energy consumption throughout the lifecycle of its machines. By delivering premium, energy-efficient solutions, Berhalter not only supports its clients in achieving their ESG goals but also sets a benchmark for sustainable practices in the die-cutting industry.
Can you share examples of how the Swiss Die-Cutter series has helped clients overcome specific production challenges?
The Swiss Die-Cutter series has proven instrumental in helping clients overcome complex production challenges, particularly in industries like food and beverage packaging where speed and precision are critical. With advanced features such as multi-station punching tools and up to 13 servo motors, these machines ensure exceptional precision and repeatability, even when working with intricate materials.
For example, clients have successfully optimized their operations by significantly reducing setup times while maintaining consistent, high-quality output. This has enabled them to meet demanding production schedules, enhance product quality, and achieve a competitive edge in their markets. The versatility and efficiency of the Swiss Die-Cutter series continue to empower businesses to overcome operational hurdles and thrive in competitive industries.
What trends does Berhalter see shaping the future of die-cutting and packaging automation, and how is the company preparing for these changes?
Berhalter identifies automation, data-driven production, and sustainability as key trends shaping the future of die-cutting and packaging automation. In response, the company is heavily investing in its CUTcontrol™ platform, which facilitates predictive maintenance, real-time monitoring, and remote optimization, aligning seamlessly with Industry 4.0 standards.
To address sustainability, Berhalter focuses on developing energy-efficient machines that help client’s lower operational costs and reduce environmental impact. By prioritizing innovation in automation and sustainable practices, Berhalter is ensuring its solutions remain future-ready, enabling clients to achieve long-term productivity and resilience in a rapidly evolving industry.
Can you share the leadership team’s vision for Berhalter over the next five years?
Under the leadership of Dalibor Schuman, Berhalter’s vision for the next five years focuses on expanding its global footprint, advancing IIoT capabilities, and setting new benchmarks in the die-cutting and packaging automation industry. The leadership team is committed to delivering innovative solutions that provide lasting value, empowering clients to leverage emerging trends in automation, sustainability, and data-driven production. By prioritizing growth and operational excellence, Berhalter aims to solidify its position as a trusted partner for premium die-cutting solutions worldwide.
What differentiates Berhalter from other providers in the market, and how does it maintain its competitive edge?
Berhalter stands apart from other providers through its Swiss-made quality, advanced technology, and commitment to sustainability. Its die-cutting solutions are engineered for long-term operational reliability, offering investment-grade performance that clients can depend on. The innovative CUTcontrol™ IIoT platform further differentiates Berhalter by enabling clients to optimize productivity with data-driven insights and predictive maintenance. Additionally, Berhalter’s in-house expertise ensures exceptional customer support, providing tailored solutions and personalized service that go beyond standard equipment offerings. This combination of precision, innovation, and support solidifies Berhalter’s competitive edge in the market.
Where can interested parties learn more about Berhalter’s solutions or get in touch with the company?
Interested parties can explore Berhalter’s premium die-cutting and packaging automation solutions by visiting the company’s website at www.berhalter.red. For inquiries, the contact page provides a direct channel to connect with the team. Additionally, Berhalter regularly showcases its cutting-edge technology at major industry events such as drupa, interpack, and PACK EXPO, offering opportunities to engage with experts and see its innovations in action.
Could you provide a brief overview of the founder and the team behind Berhalter’s success?
Berhalter was established in 1960 by Friedrich and Fritz Berhalter in Widnau, Switzerland, and has flourished under the leadership of the Berhalter family for three generations. Currently led by Patrick Berhalter, the company has built on the strong foundation set by Fritz and Alex Berhalter, who expanded its global reach and set industry standards in die-cutting technology.
Today, Berhalter is supported by a skilled management team, including Dalibor Schuman, whose leadership since 2007 has driven key innovations and advancements. The team’s dedication to quality, precision, and forward-thinking solutions continues to propel the company’s success as a leader in the die-cutting and packaging automation industry.
“Berhalter focuses on developing energy-efficient machines that help client’s lower operational costs and reduce environmental impact.”
“Berhalter has pioneered groundbreaking innovations, including the world’s first servo-driven flatbed die-cutter.”
“The versatility and efficiency of the Swiss Die-Cutter series continue to empower businesses.”
Company Name : BERHALTER Swiss Die- Cutting
Management Team
Dalibor Schuman | Managing Director